BitBox02 firmware

This commit fixes a class of low-level memory-safety bugs where Rust code was given buffers containing uninitialized bytes. Rust's rules require every byte of a slice to be initialized, even if the function will overwrite them. Passing uninitialized memory could let the compiler make unsafe assumptions, but the commit message says no actual exploit or data leak was observed. The fix initializes buffers before handing them to Rust and switches some helpers to use raw pointers so they can legally write into uninitialized memory.

This commit fixes a bug in how the BitBox02 hardware wallet wipes files from its SD card. Before erasing a file, the device now checks the file's reported size against a safe maximum. Without this check, a tampered SD card could claim a file is gigantic, causing the device to get stuck in a long overwrite loop. The fix prevents a denial-of-service style attack where a malicious or corrupted SD card could make the device hang or behave unexpectedly during cleanup of old backups. The commit says it mitigates the impact of CVE-2026-6682 without changing the third-party FAT filesystem code.

This update adds a safety check when the BitBox02 hardware wallet mounts a microSD card. A malicious or deliberately malformed FAT filesystem could trick the device's file-system library into placing user data inside attacker-controlled bookkeeping sectors, potentially leading to code execution or data corruption when the device later reads or writes files. The fix validates that the filesystem's internal layout is sane before using it, and leaves the third-party library code unchanged.

This update fixes the BitBox02 bootloader's firmware-erase routine. Previously, when erasing leftover padding after a firmware update, the bootloader started erasing at the exact page where the firmware ended. Because flash memory can only be erased in larger fixed-size blocks, this could leave the final firmware chunk sharing an erase block with padding. That shared block might be erased unintentionally, potentially corrupting the newly written firmware. The fix aligns the erase start to a full erase-block boundary and re-checks whether pages are already erased before acting. The changelog explicitly calls this a fix for 'partially erased flash blocks.'

This commit adds production bootloader upgrade files for the BitBox02 hardware wallet and updates build scripts to use them. It is a routine asset-management change: replacing placeholder development hashes with real signed production binaries and enabling previously disabled build targets. There is no code change to how the device operates, no reported vulnerability, and no indication of a security incident.

This commit fixes a build script used only for development/testing versions of the BitBox02 bootloader upgrade. It makes the development-stage1 bootloader images unsigned again, while keeping production images fully signature-verified. The change is a build/development tooling fix, not a security patch for shipped devices.

This commit fixes a bootloader bug where the device rejected firmware updates that used the maximum allowed size. The off-by-one check meant legitimate full-sized firmware images could not be installed, potentially blocking updates. The fix changes the limit from 'one less than maximum' to 'maximum'. There is no direct evidence this was exploitable as an attack, but any bug in firmware-update verification deserves attention.

This is a large firmware commit that adds a new two-stage bootloader update mechanism for the BitBox02 hardware wallet. It replaces the old single bootloader with a small, fixed 'stage0' plus a separately signed 'stage1', and ships a special firmware image that can install both stages onto existing devices. The change also updates how firmware signatures are computed so that the product type is included in the hash, which is a security improvement. Because the commit is a major architectural rewrite and includes prebuilt binary blobs whose source is not shown, it carries normal supply-chain and implementation risks, but no specific vulnerability is visible in the diff.

This commit is a routine maintenance update for the BitBox02 hardware wallet firmware. It upgrades the pinned Rust compiler toolchain from an older version to Rust 1.96.0, updates the project's Docker build container and related developer tools (like clang-format and clang-tidy) from version 21 to 22, and refreshes several vendored Rust library dependencies to newer versions. The only application code change is a small test-only cleanup in the Bitcoin transaction signing tests to satisfy a new Rust linter warning. There is no direct evidence in the commit message or diff that this fixes a specific security vulnerability.

This commit removes the use of the standard snprintf formatting function from the BitBox02 bootloader's developer menu and replaces it with a small, fixed-format helper. The main goal is to reduce the bootloader's binary size and make the project's automated checks apply to all bootloader builds, not just production ones. There is no direct evidence this fixes an active security vulnerability, but it is a defensive hardening change that reduces attack surface by avoiding a complex formatting library in security-sensitive bootloader code.

This commit removes the use of standard string-formatting functions (like snprintf and Rust's format!) from the bootloader and related low-level code, replacing them with smaller, fixed-size string builders. The stated goal is to reduce binary size ('bloat') in the production bootloader, not to fix a known security bug. The change also adds a CI check that rejects any future use of these formatting symbols in production bootloader builds. While removing complex formatting libraries from a bootloader is generally good defensive practice, the commit itself does not describe or demonstrate any exploitable vulnerability.

This commit is a simple code cleanup: it moves a handful of string-formatting helpers (for pairing codes, progress percentages, hash display, timers, and unknown-command messages) out of the main bootloader file into a new dedicated file, and adds unit tests for them. The actual formatting logic is unchanged, and there is no indication of any security fix or behavior change.

This commit removes a 100-character stack buffer and passes bootloader messages straight to the screen-drawing function. The old code used snprintf to copy the message into a fixed-size buffer, which could silently truncate very long strings. There is no direct evidence in the commit that this fixed a security vulnerability; it appears to be a cleanup or robustness improvement. The change does not introduce obvious new risks because the drawing function consumes the string immediately.

This commit replaces floating-point progress calculations with integer math to save firmware space. It removes the use of f32 arithmetic for progress bars in Bitcoin transaction signing and Bluetooth firmware upgrades. There is no direct security vulnerability in the change itself; it is a code-quality and size-reduction refactor. However, it introduces new integer arithmetic paths that must keep numerator/denominator assumptions valid to avoid incorrect progress display.